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Высокоскоростная высокоточная вертикальная трехосевая машина

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Высокоскоростная высокоточная вертикальная трехосевая машина

Нормальный модуль: 4 - 16 мм
Длина хода: 80 - 300 мм
Максимальная ширина зуба: 70 - 280 мм
Скорость хода: 400 - 1500 str / min
Вертикальная продольная компоновка, вертикальная подача, подходит для обработки различных дисков / осей / наклонных шестерен.
Основные компоненты: кровать, рабочий стол, центральная кровать, стойка, стойка, коробка передач, гидравлическая станция, стружка, электрический шкаф и так далее.

1.The machine is equipped with Siemens 828D numerical control system, three-axis numerical control.

X-axis: Realize radial feed and fast backward movement of the machine;

C2 axis: the rotation of the tool axis and the up and down reciprocating motion of the tool spindle

C1 axis: rotation of the table

S-axis: Stroke speed of the main movement

The feed rate, number of cycles and depth of cut can be set arbitrarily during machining, and automatic speed change is realized when roughing and finishing machining changeover.


2.High machining precision of the machine: high-precision worm gear indexing, worm gear grade ≤ national standard grade 2. Using AA grade gear shaping cutter, the precision of test piece meets GB/T 10095-2008 gear precision grade 6;


3.High machining efficiency of the machine tool: hydrostatic technology makes the maximum linear speed of the machine tool reach 90m/min and the average linear speed 60m/min, and the machine tool modal design is reasonable, so that the small tooth width parts can be processed under high stroke.



Items

GS200

GS400

GS600

GS800

Max normal module (mm)

4

8

10

16

Max machining diameter external tooth/inner tooth (mm)

200

400/320+D cutter

650/650+D cutter

1000/1100

Stroke length (mm)

80

130

230

300

Max tooth width (mm)

70

120

210

280

Stroke speed (str/min)

1500

1500

600

400

Distance between tool spindlel workbench center (mm)

-110-255

-40-400

0-750

0-750

Distance from the spindle end face of the machine tool to the worktable end face  (mm)

140-270

200-400

235-550

300-650

Tool spindle runout  (mm)


/or 300

0/300

0/350

Main motor power (Kw)

0.001

0.002

0.002

0.002

Total power of machine (Kw)

11

11

18.5

30

Total power of machine (Kw)

20

22

25

35

Weight     (t)

About7

About 9

About 13

About 20


main configuration

No.

Name

Model Specification

Manufacturer or Brand

1

System

828D

Siemens

2

Servo Motor


Siemens

2.1

Table motor servo


Siemens

2.2

Tool holder body servo motor


Siemens

2.3

Column feed servo motor


Siemens

3

Electric cabinet air conditioner


Tongfei

4

Main motor

5.5Kw

Ultra-synchronous

5

Bearing


NSK,IKO

6

Hydraulic station


JAPAN-NACHI

7

Ball screws


NSK

8

Linear guides


INA

9

Chip conveyor


National Brand






1.Thermal balance high rigidity bed:

Except for the GS200 with high-precision rail configuration, all other models are equipped with steel embedded guide rail structures.


2.Gear Shaping Cutting Technology:

Gear shaping cutting generally includes single index cutting.traditional linear cutting, spiral cutting, variable feed cutting, and spiral decreasing cutting. The selection of each method and parameter requires multiple factors such as work piece, tool.machine tool,etc. Especially when choosing spiral decreasing cutting,professional software is required for calculation.


(1)Static geometrical accuracy of the machine:GB4686-84 is implemented.

(2)Working accuracy;Grade 6, execute GB/T10095.1-2001 GB/T10095.2-2001 standard.

(3)GB/T9061-1988 metal cutting general technical conditions.

(4)JB10167-2000 Gear Shaping Machine Safety Protection Technical Conditions.

(5)GB/T5226.1 General technical conditions for machine tool electrical equipment.


(1) A set of special tools and common tools.

(2) Technical data: instruction manual, electrical schematic diagram, ladder diagram, CNC system data, hydraulic schematic diagram, packing list and certificate of conformity.


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