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High Speed High Precision Vertical Three Axis Gear Shaping Machine

PRODUCT > Gear Shaping Machine > High Speed High Precision Vertical Three Axis Gear Shaping Machine

High Speed High Precision Vertical Three Axis Gear Shaping Machine

Normal module:4-16mm
Stroke length:80-300mm
Max tooth width:70-280mm
Stroke speed :400-1500 str/min
Adopting vertical longitudinal layout and column feeding mode, it is applied to processing all kinds of disk/ shaft / oblique gear.
Main parts: bed, working table, center bed, column, tool holder, drive box, hydraulic station, chip conveyor, electric cabinet, etc.

Product details

1.The machine is equipped with Siemens 828D numerical control system, three-axis numerical control.

X-axis: Realize radial feed and fast backward movement of the machine;

C2 axis: the rotation of the tool axis and the up and down reciprocating motion of the tool spindle

C1 axis: rotation of the table

S-axis: Stroke speed of the main movement

The feed rate, number of cycles and depth of cut can be set arbitrarily during machining, and automatic speed change is realized when roughing and finishing machining changeover.

2.High machining precision of the machine: high-precision worm gear indexing, worm gear grade ≤ national standard grade 2. Using AA grade gear shaping cutter, the precision of test piece meets GB/T 10095-2008 gear precision grade 6；

3.High machining efficiency of the machine tool: hydrostatic technology makes the maximum linear speed of the machine tool reach 90m/min and the average linear speed 60m/min, and the machine tool modal design is reasonable, so that the small tooth width parts can be processed under high stroke.

Product parameters

Items	GS200	GS400	GS600	GS800
Max normal module (mm)	4	8	10	16
Max machining diameter external tooth/inner tooth (mm)	200	400/320+D cutter	650/650+D cutter	1000/1100
Stroke length (mm)	80	130	230	300
Max tooth width (mm)	70	120	210	280
Stroke speed (str/min)	1500	1500	600	400
Distance between tool spindlel workbench center (mm)	-110-255	-40-400	0-750	0-750
Distance from the spindle end face of the machine tool to the worktable end face (mm)	140-270	200-400	235-550	300-650
Tool spindle runout (mm)		/or 300	0/300	0/350
Main motor power (Kw)	0.001	0.002	0.002	0.002
Total power of machine (Kw)	11	11	18.5	30
Total power of machine (Kw)	20	22	25	35
Weight (t)	About7	About 9	About 13	About 20

main configuration

No.	Name	Model Specification	Manufacturer or Brand
1	System	828D	Siemens
2	Servo Motor		Siemens
2.1	Table motor servo		Siemens
2.2	Tool holder body servo motor		Siemens
2.3	Column feed servo motor		Siemens
3	Electric cabinet air conditioner		Tongfei
4	Main motor	5.5Kw	Ultra-synchronous
5	Bearing		NSK,IKO
6	Hydraulic station		JAPAN-NACHI
7	Ball screws		NSK
8	Linear guides		INA
9	Chip conveyor		National Brand

Product Display

Gear shaping process

1.Thermal balance high rigidity bed:

Except for the GS200 with high-precision rail configuration, all other models are equipped with steel embedded guide rail structures.

2.Gear Shaping Cutting Technology:

Gear shaping cutting generally includes single index cutting.traditional linear cutting, spiral cutting, variable feed cutting, and spiral decreasing cutting. The selection of each method and parameter requires multiple factors such as work piece, tool.machine tool,etc. Especially when choosing spiral decreasing cutting,professional software is required for calculation.

Machine tool manufacturing standards

(1)Static geometrical accuracy of the machine:GB4686-84 is implemented.

(2)Working accuracy;Grade 6, execute GB/T10095.1-2001 GB/T10095.2-2001 standard.

(3)GB/T9061-1988 metal cutting general technical conditions.

(4)JB10167-2000 Gear Shaping Machine Safety Protection Technical Conditions.

(5)GB/T5226.1 General technical conditions for machine tool electrical equipment.

Accessories

(1) A set of special tools and common tools.

(2) Technical data: instruction manual, electrical schematic diagram, ladder diagram, CNC system data, hydraulic schematic diagram, packing list and certificate of conformity.