The first cnc hobbing machine with a 2-meter diameter has been exported to Russia

We Successfully Exported the First Heavy-Duty‍ CNC Hobbing Machine‍ Capable of Processing 2-Meter Diameter Workpieces to Russia

The CNC hobbing machine, as a universal machine tool, plays a crucial role in the manufacturing and processing field with its efficiency and precision. Whether in the automotive, aerospace, marine, or other machinery manufacturing industries, it is an indispensable piece of equipment.

Meeting Customer Needs

When the customer requested a hobbing machine capable of handling such large-sized workpieces, to be honest, it was an entirely new challenge for our team. However, it was also an opportunity to establish a new benchmark in the heavy-duty machinery manufacturing sector. We quickly assembled a team of engineers and technical R&D personnel to explore solutions together.

Team Collaboration

The engineers studied the customer’s workpiece drawings and proposed machine models and processing solutions based on their past experience. During video conferences with the customer, we discussed details, sometimes lasting 3-4 hours, to find the best solution. Through close collaboration, we not only resolved complex design issues but also optimized the overall structure of the hobbing machine to ensure stability and precision under high load during batch production.

Six-Month Production Cycle

From purchasing components to production, assembly, debugging, and test cutting, this heavy-duty hobbing machine was finally completed. After the machine was fully assembled, we invited the customer to inspect it. They highly praised the performance of the equipment, recognizing our technical capabilities and laying a solid foundation for future cooperation.

Transportation and Installation Debugging

This heavy-duty, precision hobbing machine, weighing several tons, safely arrived in Russia. Considering the machine's large size and weight, we disassembled it into several wooden crates and implemented strict safety measures during transportation. Our professional after-sales team immediately began on-site installation work and received positive feedback and group photos from the customer.

Looking Forward

This experience has deeply taught us that there are always more solutions than difficulties. This specially customized, high-quality hobbing machine will soon serve the customer’s production needs and contribute to the global market.

The Main Functions of the Hobbing Machine:

1. High-Precision Gear Manufacturing: Primarily used for machining various types of gears, including spur gears, helical gears, and worm wheels.

2. Improved Production Efficiency: Compared to traditional machine tools, CNC hobbing machines have a higher degree of automation and can complete complex machining tasks in a shorter time.

3. Strong Adaptability: CNC hobbing machines can handle various materials and different specifications of gear machining requirements. Whether small precision gears or large heavy-duty gears, they can meet diverse machining needs by adjusting programs.

4. Reduced Human Error: With a digital control system, operators only need to input corresponding parameters or call up preset programs, and the hobbing machine can automatically complete the machining process.

5. Support for Complex Shape Machining: Modern CNC hobbing machines are typically equipped with multiple axes (e.g., six-axis), allowing simultaneous control of multi-directional movements. This enables them to machine parts with complex geometries, meeting the high demands of precision and diversity in advanced manufacturing.

6. Promoting Industrial Upgrading: As technology advances, CNC hobbing machines continue to incorporate new functions and technologies, such as electronic gearboxes (EGB) and intelligent diagnostic systems. These innovations help drive industry upgrades and enhance corporate competitiveness.