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Stock Vertical Cold Forming Spline Gear Rolling Machine

PRODUCT > Spline Rolling Machine > Stock Vertical Cold Forming Spline Gear Rolling Machine

Stock Vertical Cold Forming Spline Gear Rolling Machine

The serration rolling machine, whether vertical or horizontal, servo-driven or hydraulic, standalone or fully automated, single-stage or multi-stage forming, can be customized in sizes ranging from 13 inches to 60 inches.
It is expertly designed for machining spline and threads
with a maximum module of: 2,
and a maximum outer diameter of: 70mm
max.installing tool width: 300mm
tool size: 13-60 inch

Spline cold forming is actually a chip-free process in which the root material is gradually extruded and replaced to the crown of the tooth.

Forming principles of rolling machine

Two opposed pairs of toothed rubbing dies installed on the sliding table move in a relative straight line after synchronization of synchronous gears by oil pressure and servo motor. The die is ground into a gradually penetrating toothed shape. The work piece is supported by the front and rear apex, and the processing position of the work piece can be conveniently adjust-ed by the displacement function of the front and rear apex. The relative movement of the die drives the work piece to select and gradually extrude the work piece, which is finally put out after shaping. The forming accuracy and stability of splines are obtained from the prefabricated rigid distance of the toothed mold, which completes the chip-free forming in seconds.

Process advantages of cold rubbing(Compared with traditional cutting)

Efficiency increase more than 30 times (about 10-20 seconds/piece);

40% increase in workpiece load-carrying capacity;

Roughness below Ra0.4;

Material savings 9%-15%;

Greater improvement in fatigue strength, torsional strength and wear resistance of toothed profile.



ITEM

500E

500EA

800E

800EA

1000EA

max module (mm)

1

1

1.3

1.3

1.5

max out diameter (mm)

Φ20

Φ20

Φ40

Φ40

Φ50

max tool width (mm)

40

40

80

80

100

max workpiece length (mm)

400

600

1000

1000

1000

max installing tool width (mm)

90

300

120

300

300

the open part size  (mm)

139.7

139.7

139.7

139.7

139.7

tool size (inch)

16 or 13

16 or 13

16 or 24,13

24or13,16

36,24,13

max travel  (mm)

500

500

760

760

1160

weight (kg)

3200

4200

7500

9000

12000

length x width (mm)

950*2000

1150*2600

1420*3000

1580*3200

1580*3200

drive way

cnc

cnc

CNC

cnc

CNC




Q: What is the warranty period?

A: We offer a warranty service for all purchased products ranging from 12 to 24 months, ensuring you are worry-free during the use of our equipment. Choosing us means choosing a long-term and reliable partner.

Q: What is the delivery time?

A: For in-stock items, we guarantee delivery within 1-2 months; for custom-manufactured products, we commit to delivering within 5-6 months. No matter how urgent your needs are, we can respond quickly to ensure your project proceeds on schedule.

Q: Do you provide after-sales service?

A: Yes, we provide comprehensive after-sales services, including but not limited to timely supply of spare parts, online technical support, on-site installation and commissioning, as well as operational training. We strive to offer you the most thoughtful service support to ensure the efficient operation of equipment and assist in the continuous growth of your business.

Q: What additional products or services do you offer?

A: we also provide "turnkey" engineering services, customizing automated production lines according to customer needs to ensure seamless integration with existing production processes. We are committed to offering complete solutions to every customer, helping you achieve maximum production efficiency.


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